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EGL MOTOR

LEADING TECHNOLOGY

01. Intelligent workshop

Cutting-edge tech for efficient, high-quality manufacturing.

02. Independently developed

EGL's frames are independently developed and manufactured. Their structure and strength have received praise from customers worldwide.

03. Professional engineer

EGL's professional engineers design vehicles with a focus on innovation, performance, and safety, ensuring reliable solutions for diverse needs.

04. Vast number of molds

EGL's ongoing R&D includes over 10,000 molds and automated workshops, ensuring fast delivery and high product quality

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MOLDS DESIGN

EGL’s frames and metal parts molds are designed by expert engineer team,
protected by technical patents. This advanced process ensures that the
parts precisely align the welding areas of tube joints, resulting in a frame
with enhanced and consistent quality.

FRAME DESIGN

The platform-based design of EGL makes customization significantly easier. Our frames feature a
more robust dual-beam structure, with both electric and fuel-powered models sharing the same
platform. We offer a fuel-to-electric conversion solution, complete with a full set of parts.
This allows seamless switching between engines and batteries using the same frame.

WELDING PROCESS

In the past, many large parts had to be welded manually, where even a slight
mistake could lead to frame dents, cracks, holes, or even structural deformation.
Today, EGL’s automated production line can handle these tasks, including fully
automated frame welding. With a meticulously designed welding process,
deformation and stress effects are greatly minimized during the welding of parts.

Advantages of Robotic Welding:
1. High Welding Efficiency: Monthly production capacity can reach up to 30,000 frames.
2. Advanced Arc Tracking: Ensures the welding seam is corrected during the welding process.
3. Multiple Contact Sensing Functions: Includes start point sensing, three-direction
sensing, and long welding sensing, with an annual error margin of less than 0.01 mm.
4. Enhanced Quality and Stability: Frames welded by robots exhibit superior quality
and consistency, ensuring that every frame meets our exacting standards.

X-RAY INSPECTION

EGL’s Iron parts are X-rayed after roll off the produce line.

In particular frames are assembled from welded components, where weld quality impacts
overall structural stability. X-ray inspection assesses weld joints for defects like
porosity and cracks, while also detecting internal flaws such as pores, inclusions, and cracks in
the subframe. This allows for early detection and correction. Additionally, X-ray imaging ensures precise
measurements of the subframe’s dimensions and geometry, confirming adherence to design specifications.

SPRAYING PROCESS

EGL frames use industry-leading electrophoresis + powder coating. Traditional
frame assembly electrophoresis often leads to issues like interlayer corrosion,
especially in harsh environments. Our process of electrophoresis on individual
parts followed by powder coating on the assembly effectively solves these problems.

The electrophoresis layer fully covers hidden areas and ensures uniform thickness
across high and low potential areas, unlike other painting methods that can result in
uneven coating. This coating remains intact even after bending or pressure.

A specialized spray gun applies a composite powder layer, adding an extra 60-100
microns on top of the electrophoresis layer, significantly enhancing corrosion resistance,
durability, and impact protection.

Post-powder coating, the frames achieve high standards in gloss, hardness, salt
spray resistance, and aging resistance.

FASTENER PCESS

All EGL models use Dacromet-coated fasteners.

Dacromet is a new anti-corrosion coating made primarily of zinc, aluminum,
chromic acid, and deionized water. Off-road motorcycle fasteners are often
exposed to harsh conditions, where standard galvanized bolts fail to provide
adequate corrosion resistance. Rusted fasteners can loosen, leading to
fatigue or even tearing under prolonged dynamic loads, posing safety risks.
Dacromet coating offers superior corrosion and weather resistance,
making it ideal for automotive parts.

The Dacromet process involves dipping, and its solution has excellent
penetration, forming a protective layer even in tight gaps. It’s particularly
suited for corrosion protection on complex tubular and cavity-shaped
motorcycle parts. Additionally, Dacromet coatings resist damage from oils,
antifreeze, and cleaning agents, ensuring high chemical and weather resistance.

STCKERS PROCESS

EGL decals use a platform-based design language with the brand’s
signature colors, offering excellent heat, water, corrosion resistance,
adhesion, peel strength, and wear resistance. The decals use 3M adhesive,
which far outperforms standard double-sided tape in terms of adhesion,
temperature resistance, and durability. 3M adhesive withstands
temperatures from 204-230°C short-term and 120-145°C long-term,
making it ideal for bonding decals to plastic parts. The surface is coated
with transparent PVC, ensuring vibrant colors even without peeling the film.